Senior NPI Engineer

OUR MISSION SPAN IS ENABLING ELECTRIFICATION FOR ALL ⚡ We are a mission-driven company designing, building, and deploying products that electrify the built environment, reduce carbon emissions, and slow the effects of climate change. - Decarbonization is the process to reduce or remove greenhouse gas emissions, especially carbon dioxide, from entering our atmosphere. - Electrification is the process of replacing fossil fuel appliances that run on gas or oil with all-electric upgrades for a cleaner way to power our lives. AT SPAN, WE BELIEVE IN: - Enabling homes and vehicles powered by clean energy - Making electrification upgrades possible - Building more resilient homes with reliable backup - Designing a flexible and distributed electrical grid THE ROLE SPAN is seeking a talented Sr. New Product Introduction (NPI) Engineer. You will play a crucial role in the development and introduction of new products. You will collaborate with cross-functional teams, including design, manufacturing, supply chain, quality and contract manufacturer, to ensure that products are designed for manufacturability and can be scaled efficiently. This role requires a hands-on approach, innovative thinking, and the ability to adapt quickly in a fast-paced startup environment. This position will report directly to our Director of Manufacturing Engineering and be an integral part of the SCM Organization (Supply Chain & Manufacturing). Responsibilities - Process Development: Develop and implement manufacturing processes for new products, including tooling, fixtures, and automation where applicable. - Bill of Materials (BOM) Development and Maintenance: Help maintain and update BOMs by owning new SKUs, adding and changing components, and ensuring accuracy. - DFM/DFA: Ensure designs are optimized for manufacturability (DFM) and assembly (DFA), considering cost, quality, and efficiency. - Process Documentation: Responsible for documentation, maintenance, and release of assembly and logistics process instructions. - Cross-functional Collaboration: Work closely with the product management, quality, and supply chain teams to ensure smooth product launches and ramp-up. - Continuous Improvement: Identify opportunities for process improvements and implement best practices to enhance product quality and reduce time-to-market. - Supplier Interaction: Communicate with suppliers to assist in sourcing parts, resolving quality issues, and ensuring timely delivery of materials. - Cost Optimization: Drive high-impact cost reduction through second sourcing, subassembly outsourcing, component count reduction, and creative redesigns. ABOUT YOU Required Qualifications We are seeking a highly capable New Product Introduction Engineer who has: - 6-8 years of well-rounded experience in various NPI functions, including manufacturing engineering, equipment engineering, and process engineering. - Bachelor’s degree in Mechanical Engineering or a related field. A Master’s degree is a plus. - Proficiency in CAD software (e.g., SolidWorks, AutoCAD), and Arena PLM and SAP DMC. - Self-starter with the ability to adapt, improvise, and problem solve. The ability to think strategically with confidence and speed in execution. - Experience working with large CMs (Contract Manufacturers), preferably in the US, Mexico and Asia. - Strong background in new product launch environments, with extensive experience bringing products from concept to first customer shipment. - Ability to thrive in a fast-paced, ever-changing startup environment and manage multiple projects simultaneously. - Deep breadth of experience working with contract manufactures and component suppliers ranging from finished goods assemblies to mechanical and electrical components. - Enthusiasm for innovation and a strong desire to contribute to the development of cutting-edge products. - Strong knowledge of continuous improvement methodologies. BONUS QUALIFICATIONS - Experience with automation technologies and robotics in manufac